Operating from our cutting-edge UK CAA Part 21G approved facility in North West England, we design, manufacture and certify flightworthy components that meet the most stringent UK, European and FAA airworthiness requirements.
As a trusted partner to global-leading OEMs, primes and Tier 1 and 2 supply chains, our additive manufacturing expertise enables agile, high-quality production of complex components, accelerating innovation, reducing lead times and optimising cost and performance across platforms.
With deep roots in aerospace engineering and advanced manufacturing, AFD Systems provides an end-to-end additive manufacturing capability. Our team combines advanced design, material science and certification expertise to deliver flight-approved components that integrate seamlessly into existing systems.
Our extensive experience includes:
AFD Systems utilises Fused Deposition Modelling (FDM) technology to produce high-performance polymer components with exceptional repeatability. Our in-house Stratasys and Markforged systems enable efficient production of both flightworthy and prototype components.
We also offer a wide range of aerospace-grade thermoplastics, including ULTEM™, AM200 and Antero, as well as versatile materials such as ASA, Nylon-CF and PLA for tooling and development applications.
Every additive workflow is managed in accordance with international standards, including SAE AMS7100, ensuring traceability, consistency and conformance to the highest technical requirements.
From concept to certification, our digital manufacturing environment supports rapid iteration, integrated inspection and full documentation, giving our clients confidence in both quality and compliance.
About AFD Systems
With over 600 successfully completed engineering projects across 70 fixed-wing and rotary platforms, UAVs, drones and land systems, AFD delivers robust and technically-advanced solutions that drive the industry forward.
Headquartered in cutting-edge engineering facilities in North West England, AFD Systems is committed to engineering excellence, continuous improvement and a purpose to address complex challenges that contribute to a safer, more secure world.
Why choose AFD Systems?
our approach
Standards and accreditations
AFD Systems is known globally for its work supporting customers in the aerospace and defence sectors, while it also has in-depth expertise in highly technical and regulated sectors such as medical, motorsport, nuclear, rail and space.
In the primary sectors of aerospace and defence, we provide engineering solutions for new design, modifications, repairs and reverse engineering for major airlines, special mission platform operators, military fleets, and VIP customers.
Sectors
