Nuclear

Engineering safety, reliability and innovation for the nuclear industry

  1. AFD Systems
  2. Sectors
  3. Nuclear

Nuclear

We are industry leaders in advanced engineering, system testing, and additive manufacturing, trusted by global manufacturers.

At AFD Systems, we bring aerospace-grade precision and proven engineering excellence to the nuclear sector, supporting Sellafield and other organisations operating in some of the most tightly regulated and high-risk environments in the world.

We deliver engineering solutions that meet the highest standards of safety, reliability and compliance, helping our customers develop and maintain critical assets with total confidence.

Supporting the nuclear sector

The nuclear industry demands absolute precision and trust. AFD Systems supports customers with engineering and manufacturing expertise that ensures safe, reliable and compliant operation in every project.

AFD Systems provides turnkey support through:

Our capabilities cover new design, modification, repair and reverse engineering, supported by digital CAD modelling, structural analysis and comprehensive certification documentation, available as stand-alone services or integrated turnkey packages.

Nuclear expertise you can trust

Our subject matter experts in design, structures and polymer additive manufacturing bring cross-sector insight from aerospace and defence into the nuclear industry, enabling the creation of high-integrity, durable and compliant components.

We are agile, reliable and flexible, with a reputation built on safety, security and precision. Our operations are underpinned by certified processes, secure systems and security-cleared professionals, ensuring every project is delivered to the highest standards of assurance.

Our process and methodology

At AFD Systems, we apply a digital-first, design-led approach to nuclear engineering and manufacturing:

Our process integrates:

  • Advanced 3D modelling, simulation and validation
  • Additive manufacturing for agile prototyping and production
  • Certified inspection and quality management systems
  • Close collaboration between design, analysis and manufacturing teams

This ensures every solution is functionally verified, regulatory compliant and production optimised, whether supporting new developments or extending the life of existing assets.

Our competitive advantage lies in delivering design, analysis and certification support under one roof, combined with innovative polymer additive technologies developed specially for nuclear applications.

About AFD Systems

AFD Systems is a market-leading advanced engineering and manufacturing business, trusted by global aerospace and UK defence organisations.

With over 600 successfully completed engineering projects across 70 fixed-wing and rotary platforms, UAVs, drones and land systems, AFD delivers robust and technically-advanced solutions that drive the industry forward.

Headquartered in cutting-edge engineering facilities in North West England, AFD Systems is committed to engineering excellence, continuous improvement and a purpose to address complex challenges that contribute to a safer, more secure world.

Why choose AFD Systems?

AFD Systems acts as a seamless extension of client teams, combining advanced digital manufacturing technologies with deep engineering insight to accelerate project outcomes. Clients choose AFD Systems for:

  • Agile and efficient delivery
  • Reliable, trusted collaboration
  • High-quality, repeatable output
  • On-time, on-budget performance

our approach

Our approach is guided by a consistent set of values that ensures every project aligns with our clients’ mission goals:

  • CUSTOMER-CENTRIC | From beginning to end
  • INTEGRITY | In all that we do
  • INNOVATION | To remain in front
  • ONE TEAM | Making us stronger together

Standards and accreditations

AFD Systems is fully accredited and certified to deliver additive manufacturing solutions across a range of tightly controlled sectors. Our operations adhere to the following standards:

Related Case Studies

“AFD provided structural specialists with experience in the application of the empirical formula for the assessment of bird impact forces. Extensive dialogue between AFD, Cobham, STC21, and the authorities (EASA and FAA) resulted in agreement on the Certification Plan and proposed Means of Compliance, leading to a successful STC application.”

Alastair Erskine - Head of Structures, STC21

“AFD was selected owing to their product knowledge and track record in delivering similar work to a high standard. AFD has always delivered on schedule and offer a competitive pricing model.”

Gary Wells - Chief Stress Engineer, Héroux-Devtek

“AFD was engaged from start to finish in our Taipan Gun Mount programme, providing reliable specialist support in the Structures topic. During both the prototype and serial production phases, AFD supported both NOVA in solving complex strength issues, preparing the ground for a successful certification campaign. AFD offer a Turn-Key Structures solution for EASA DOAs by providing a team of experienced Stress Engineers backed up by independent Compliance Verification Engineers (CVEs).”

Gareth Dyer - Managing Director, Nova Systems

Systems Integration
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Innovative Tooling Solutions
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High Integrity Test Rigs
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Reverse Engineering
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Metrology & 3D-Scanning
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Trusted by organisations across the world