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- - - Unlocking Innovation Through Additive Manufacturing at AFD Systems
      Posted on: 26 February 2026 | Read article >
      Seamless integration of mechanical, electrical and digital systems
      Posted on: 24 February 2026 | Read article >
      AFD Systems Accelerates Digital Transformation with Made Smarter Funding
      Posted on: 19 February 2026 | Read article >
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Metrology & 3D-Scanning

Agile creation of digital design data, surfaces and 3D models using the latest laser scanning technology.

Metrology & 3D Scanning

Reliable and precise measurement and inspection of mechanical structures to assure quality and geometry validation.

We offer this service across all sectors, undertaking site visits to access parts or assemblies that need 3D scanning or bringing parts back to base for inspection in our facility using either scanning or CMM equipment.

Our integrated approach transforms scanned or measured data into high-value digital geometry, enabling the inspection of parts or assemblies to validate conformity or to support damage or deviation investigations.

Metrology expertise you can trust

Our metrology and 3D Scanning capability is delivered by our metrology team to enable in-house manufactured parts to be inspected for geometry conformity. Part or assembly inspections are carried out using either our hand-held laser scanner or Hexagon arm to deliver high-quality results.

Verisurf software is used to create inspection reports that make comparisons between manufactured geometry, captured by our measuring equipment, versus design 3D models.

As well as serving in-house needs, this technology is offered to customers for component, assembly or aircraft-level surveys and to assess damaged structures to enable the creation of digital geometry in support of future modification or repair.

Our metrology capabilities include:

3D-Scanning: Using hand-held laser scanning technology, we accurately capture surface geometry for inspection. Our scanning capability allows us to record fine detail on small components or large assemblies with exceptional precision, ensuring complete digital traceability and dimensional accuracy.
CMM Inspection: Using Hexagon’s Absolute Arm, we are able to repeatedly inspect parts and assemblies at pace. The arm is an advanced portable coordinate measuring machine (CMM) for high-accuracy 3D measurement, inspection, and reverse engineering in industrial settings.
Inspection Reports: Using Verisurf software, we produce inspection reports that compare manufactured surface geometry with design 3D models. We also use CAD tool-sets to establish geometry deviations caused by damage by comparing non-damaged regions or baselines with damaged regions.

Our process and methodology

We combine highly skilled metrology engineers with design subject matter experts to deliver metrology services for our customers.

Our solutions are created using advanced digital toolsets, underpinned by expertise in metrology, 3D-scanning and inspection.

This seamless process ensures:

Fast, precise digital capture and inspection
Agile, iterative design and validation
Certified and conforming production-ready parts
Effective data-sets and reports to aid modification and repair

About AFD Systems

AFD Systems is a market-leading advanced engineering and manufacturing business, trusted by global aerospace and UK defence organisations.

With over 600 successfully completed engineering projects across 70 fixed-wing and rotary platforms, UAVs, drones and land systems, AFD delivers robust and technically-advanced solutions that drive the industry forward.

Headquartered in cutting-edge engineering facilities in North West England, AFD Systems is committed to engineering excellence, continuous improvement and a purpose to address complex challenges that contribute to a safer, more secure world.

Why choose AFD Systems?

AFD Systems acts as a seamless extension of client teams, combining advanced digital manufacturing technologies with deep engineering insight to accelerate project outcomes. Clients choose AFD Systems for:

Agile and efficient delivery
Reliable, trusted collaboration
High-quality, repeatable output
On-time, on-budget performance

our approach

Our approach is guided by a consistent set of values that ensures every project aligns with our clients’ mission goals:

CUSTOMER-CENTRIC | From beginning to end
INTEGRITY | In all that we do
INNOVATION | To remain in front
ONE TEAM | Making us stronger together

Standards and accreditations

AFD Systems is fully accredited and certified to deliver additive manufacturing solutions across a range of tightly controlled sectors. Our operations adhere to the following standards:

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Patented Medical Table Joint Read more

“AFD was selected owing to their product knowledge and track record in delivering similar work to a high standard. AFD has always delivered on schedule and offer a competitive pricing model.”

Gary Wells - Chief Stress Engineer, Héroux-Devtek

“It was important for Eirtech to create an optimum design team for this high-profile project. The level of scrutiny from EASA was intensified owing to the problems that have plagued the MAX aircraft. From past experience, involving AFD from the out-set was a ‘no brainer’ for such a complex structural installation. They impressed from start to finish!”

Keith McKercher - Director of Engineering, Eirtech Aviation Services

“AFD provided valuable support to a complex and challenging upgrade involving our customer, production and maintenance organisations, our US design office, and the responsible Military Aviation Authority. AFD always responded positively and effectively to support requests and their involvement in critical design reviews became essential in closing down queries and clarifying engineering decisions.”

Johannes Hien - Head of Design, Tenencia Aerospace Design

Sectors

AFD Systems is known globally for its work supporting customers in the aerospace and defence sectors, while it also has in-depth expertise in highly technical and regulated sectors such as medical, motorsport, nuclear, rail and space.

In the primary sectors of aerospace and defence, we provide engineering solutions for new design, modifications, repairs and reverse engineering for major airlines, special mission platform operators, military fleets, and VIP customers.

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