Space

Engineering innovation for space exploration and beyond.

  1. AFD Systems
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  3. Space

Supporting the space industry

At AFD Systems, we bring aerospace-grade precision and advanced manufacturing expertise to the space sector

Supporting organisations such as Airbus Defence & Space, and the European Space Agency (ESA).

We deliver cutting-edge engineering solutions that enable the design, integration and manufacture of high-integrity components and systems for launch vehicles, satellites and space infrastructure, built for performance, reliability and mission success.

Supporting the space industry

Space exploration and satellite development demand absolute precision, reliability and innovation.

AFD Systems supports this fast-moving sector with comprehensive engineering and production capabilities, designed to meet the most demanding physical, technical and regulatory requirements.

AFD Systems provides turnkey support through:

Advanced manufacturing expertise you can trust

With more than 600 successfully delivered engineering projects across more than 70 platform types, AFD Systems offers proven experience in delivering mission-critical solutions for space and aerospace applications.

Our subject matter experts in design, structures and polymer additive manufacturing combine technical excellence with creativity, enabling lightweight, high-strength and thermally efficient components optimised for space environments.

We are agile, reliable and flexible, operating with security, safety and precision at the core of our operations. Our work is supported by certified processes, secure systems and security-cleared professionals, ensuring total confidence and integrity in every project.

Our process and methodology

At AFD Systems, we apply a digital-first, design-led approach to every project, combining engineering excellence with manufacturing innovation.

Our process integrates:

  • Advanced 3D modelling, simulation and validation
  • Additive manufacturing for agile prototyping and flight-ready production
  • Certified inspection and quality management systems
  • Close collaboration between design, analysis and manufacturing teams

This ensures every product is functionally verified, regulatory compliant and production optimised, whether supporting new launch platforms or upgrading ground systems

About AFD Systems

AFD Systems is a market-leading advanced engineering and manufacturing business, trusted by global aerospace and UK defence organisations.

With over 600 successfully completed engineering projects across 70 fixed-wing and rotary platforms, UAVs, drones and land systems, AFD delivers robust and technically-advanced solutions that drive the industry forward.

Headquartered in cutting-edge engineering facilities in North West England, AFD Systems is committed to engineering excellence, continuous improvement and a purpose to address complex challenges that contribute to a safer, more secure world.

Why choose AFD Systems?

AFD Systems acts as a seamless extension of client teams, combining advanced digital manufacturing technologies with deep engineering insight to accelerate project outcomes. Clients choose AFD Systems for:

  • Agile and efficient delivery
  • Reliable, trusted collaboration
  • High-quality, repeatable output
  • On-time, on-budget performance

our approach

Our approach is guided by a consistent set of values that ensures every project aligns with our clients’ mission goals:

  • CUSTOMER-CENTRIC | From beginning to end
  • INTEGRITY | In all that we do
  • INNOVATION | To remain in front
  • ONE TEAM | Making us stronger together

Standards and accreditations

AFD Systems is fully accredited and certified to deliver additive manufacturing solutions across a range of tightly controlled sectors. Our operations adhere to the following standards:

Related Case Studies

“AFD provided structural specialists with experience in the application of the empirical formula for the assessment of bird impact forces. Extensive dialogue between AFD, Cobham, STC21, and the authorities (EASA and FAA) resulted in agreement on the Certification Plan and proposed Means of Compliance, leading to a successful STC application.”

Alastair Erskine - Head of Structures, STC21

We engaged AFD on the Human External Cargo (HEC) programme at a critical point when EASA had just begun to scrutinise our first of many STC applications for the Load Carrying System / Basket Type 1. At this time AHUK faced several technical challenges and simply put, AFD offered quick and effective support; working as a team with us to resolve some challenging technical problems, enabling confidence to be built between AHUK and EASA at panel level, and ultimately leading to a successful STC application.

Gordon Bailey - Chief Designer, AIRBUS Helicopters UK

“AFD was engaged from start to finish in our Taipan Gun Mount programme, providing reliable specialist support in the Structures topic. During both the prototype and serial production phases, AFD supported both NOVA in solving complex strength issues, preparing the ground for a successful certification campaign. AFD offer a Turn-Key Structures solution for EASA DOAs by providing a team of experienced Stress Engineers backed up by independent Compliance Verification Engineers (CVEs).”

Gareth Dyer - Managing Director, Nova Systems

Systems Integration
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Airframe Engineering
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Cabin Interior Engineering
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Additive Manufacturing
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Innovative Tooling Solutions
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High Integrity Test Rigs
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Reverse Engineering
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Metrology & 3D-Scanning
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Trusted by organisations across the world